Your specialist for commissioning of process engineering plants and environmental technology.

One of the first critical steps in any commissioning process. A complete and consistent Piping and Instrumentation Diagram (P&ID) is the foundation for safe and efficient commissioning. ProCom reviews your plant documentation for completeness, plausibility, and alignment with the actual plant configuration to identify errors early and minimize project risks.

The I/O check is the foundation of every successful commissioning process. All input and output signals are verified between the field device, the control cabinet, and the process control system to ensure seamless communication across all components. By systematically testing sensors, actuators, and signal processing, we identify and resolve wiring, configuration, and communication errors before the initial functional and process tests begin.

The loop check ensures that all measurement, control, and regulation circuits in a system are fully functional and error-free. This process involves testing and verifying the entire signal chain—from the field device, through the wiring and the process control system, all the way to the actuator—under real-world conditions.

Functional testing ensures that all system components and control functions operate in accordance with the design and project-specific requirements. Once I/O and loop checks are complete, all operational, control, and safety functions are verified under realistic conditions before the system proceeds to cold or hot commissioning.

Cold commissioning is the critical final step before a system is put into operation for the first time. All systems, components, and functions are tested without process media or thermal loads to ensure they operate correctly and that all parts of the plant work together safely.

Hot commissioning is one of the most demanding phases of any project. Following successful cold commissioning, the plant is operated for the first time under real-world conditions using the intended medium and under thermal load. The goal is to safely start up and stabilize all processes and prepare the facility for continuous operation.

Following successful commissioning, we support you in the process-technical optimization of your plant. Our goal is to ensure safe, economical, and reliable operation while meeting all project-specific requirements and legal regulations. By analyzing process data and precisely adjusting control and combustion parameters, we optimize plants for efficiency, emission performance, and operational stability. Our focus is on achieving sustainable performance improvements while reducing energy consumption and unplanned downtime.

Performance tests verify that your plant reliably meets the contractually agreed performance data and technical specifications. ProCom supports the planning, execution, and evaluation of performance and acceptance tests, helping you achieve all project-relevant guaranteed values. During the test runs, we monitor and analyze all relevant process parameters, evaluate plant behavior, and optimize operations as needed. This creates the conditions for meaningful measurement results and a successful plant acceptance.

Compliance with emission limits under the 44th BImSchV, the 13th BImSchV, and other plant-specific permit requirements is a fundamental part of any successful commissioning process. ProCom supports operators and plant engineers in the preparation, execution, and optimization of emission measurements. By precisely fine-tuning combustion parameters as well as control and plant technology, we create the conditions for stable, efficient, and low-emission plant operation.

Comprehensive training for operating and maintenance personnel is a vital component of a successful plant handover. ProCom provides practical knowledge regarding the functions, operational processes, and safety-relevant aspects of your system, ensuring your team can independently maintain safe and efficient operations.

Even after successful commissioning, ProCom remains your expert service partner. We support operators in optimizing plant performance, analyzing malfunctions, and managing planned maintenance and overhaul activities. Our goal is to maximize plant availability, minimize downtime, and ensure safe, cost-effective operation over the long term.

Technical malfunctions during commissioning or ongoing plant operations can lead to significant delays and costs. ProCom supports you with systematic fault analysis and develops targeted solutions to minimize downtime and restore the safe operation of your plant as quickly as possible.

Successfully commissioning complex industrial plants requires close coordination between all involved trades. ProCom handles the technical coordination of external contractors, ensuring structured collaboration between plant manufacturers, operators, suppliers, and subcontractors.